How to Make a Foil Woodchip Pack

Before I explain how to make a foil woodchip pack, I need to explain why this is important.

I often have folks ask me if they should soak the wood chips in water or not and my answer is always the same.. it's not necessary and in most cases is even counter productive.

Here's some things that I have discovered about wood chips:

  • Wet wood chips will cool the coals, you don't want that in most cases.
  • Wet wood chips produce a lot of steam, not so much smoke.
  • Dry wood chips smoke better and produce better smoke.
  • Soaked wood chips do not keep them from burning up.

So why does everyone in the world soak wood chips and wood chunks before using them? I have no earthly idea.. maybe because everyone else does it? Your guess is as good as mine!

Having said that, I do know that it is frustrating to throw wood chips onto the coals to produce a little smoke and they are burned up within minutes if not sooner. The answer to this problem is NOT to soak them but rather to reduce the oxygen that gets to the chips so they can produce smoke without catching on fire.

This is where wrapping the wood chips in foil comes in.

To wrap wood chips in foil, follow these instructions:

Tear off a piece of 18×18 foil (or 12×12 if you have the smaller box of foil) and lay it flat on the table or counter.

Place a handful of wood chips in the center of the foil.

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Fold the four sides of the foil over on top of the wood chips to completely enclose the wood chips.

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Use a fork or other sharp object to poke about 4-8 small holes in the top of the foil pack to let the smoke out.

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Place these foil packs right on top of the coals or even above the burner or coals on the grill.

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Replace pack with a new one when the smoke stops coming out.

I like to make 8-10 of these ahead and have them ready for when I need them but they are easy and quick to make so you can easily make them up as needed if you so desire.

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6 Comments

  1. SHARYN April 25, 2021 at 5:39 pm - Reply

    can i put this foil packet of wood chips on the grill of my electric indoor barbeque??

    • Jeff Phillips April 25, 2021 at 11:44 pm - Reply

      Sharyn, it may work fine if you have a good exhaust hood over your oven and place it there, otherwise, it could get too smoky in the house and cause the smoke alarms to go off.

      They make indoor stovetop smokers that work pretty well if you need that option. They don't produce a ton of smoke but I do use mine with the exhaust hood fan on high.

  2. Ed July 3, 2020 at 9:42 pm - Reply

    Jeff, how long will a wood chip foil pack last at about 225-250 on a gas grill? Thanks!

    • Jeff Phillips July 7, 2020 at 7:46 pm - Reply

      It depends on how close it is to the flames and the heat level but I can usually get 20-30 minutes out of a single pack. Make several ahead of time and it's an easy change-out.

  3. Marc Rea June 30, 2019 at 3:25 pm - Reply

    I really enjoyed your comments on smokinh wirh wood chips when you show about wood chip packs.

    Let me ask you, just how effective is a pellet grill for smoking, such as ribs, brisket or chicken? I am entertaining buying a pellet grill for use as a smoker, as well as grilling. What is your opinion?

    • Jeff Phillips July 1, 2019 at 5:17 pm - Reply

      Marc, it depends on the brand/model that you purchase as some of them work well and some do not. If you are interested in tech. then I recommend the REC TEC Bull RT-700. It is run by a PID controller and holds and absolute precise temperature for hours on end. It also connects to your Wi-Fi and allows you to turn it on/off, modify the temperature of the smoker, and monitor the temperature of what you are cooking via the built-in dual probes.

      If you are not interested in absolute precise temperatures or the high tech features, then I recommend the Camp Chef Woodwind SG which holds a temperature range of +/- about 20 degrees. It also has some other really nice features like hopper cleanout chute, 2nd grate comes standard, propane-powered searbox, and the ability to clean out the ashes from outside the smoker without removing the inside components. It is also a couple hundred dollars less than the REC TEC Bull.

      I have found myself using the REC TEC more and more over the last few months due to how well it cooks, the flavor that I get from it, and the ability to monitor and control the temperature from wherever I am.

      The Traeger and Pit Boss are also good brands but lack some of the features that the Camp Chef and REC TEC have.

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